SigmaResolve
Manufacturing & Quality

Control charts that catch drift before your auditor does.

Upload measurement data. Generate X-bar R, I-MR, p, and c charts with automatic Cpk calculation and AI pattern detection. Audit-ready reports in one click.

Free during beta

The problem

You maintain SPC charts in Excel — manually calculating control limits with VLOOKUP'd A2 constants, copy-pasting formulas across 50 characteristics, and praying you didn't break a cell reference before the IATF audit. Minitab does it properly but costs $1,851/year per seat.

  • Rebuilding X-bar R charts every morning in Excel because your formulas break when someone inserts a row — then spending an hour verifying A2, D3, and D4 constants are correct for each subgroup size
  • Monitoring 200+ characteristics across 50 part numbers with no way to see which processes need attention — so you eyeball every chart individually and hope you catch the trend before your customer's SQE does
  • Compiling PPAP capability reports by screenshotting Excel charts into Word documents — a two-day exercise every time a customer audit approaches or a new part number qualifies
  • Calculating Cpk in Excel and getting a different number than your customer's Minitab output because your sigma estimation method doesn't match — then explaining the discrepancy to a supplier quality engineer who thinks you faked the data
  • Paying $1,851/year per seat for Minitab when all you need is control charts and capability analysis — but your QMS auditor won't accept Excel screenshots as evidence of statistical process control

What it does

Variables & Attribute Control Charts

X-bar R, X-bar S, I-MR, p, np, c, and u charts with control limits calculated using standard AIAG constants. Automatic chart type recommendation based on your subgroup size.

Process Capability Analysis

Cp, Cpk, Pp, Ppk with confidence intervals, normality testing (Anderson-Darling), and industry threshold color-coding. One-sided capability (Cpu, Cpl) for unilateral tolerances.

AI Pattern Detection

Detects trends, shifts, cycles, and mixture patterns beyond standard rules — with confidence scores and plain-language explanations like 'gradual upward drift detected, likely tool wear.'

Western Electric & Nelson Rules

All 8 Nelson rules and 4 Western Electric rules with in-chart annotations. Each violation includes a plain-language explanation and recommended investigation steps.

Multi-Part Status Dashboard

See every characteristic at a glance — color-coded by Cpk and control status. Cpk trend sparklines show which processes are degrading. One-click drill-down to any chart.

Audit-Ready Capability Reports

Generate PDF reports with control charts, histograms, Cpk summary tables, and rule violation logs for PPAP submissions and ISO/IATF audits. Batch export for 50+ characteristics in one click.

Flexible Data Import

Upload Excel, CSV, or tab-delimited files. Auto-detect columns, map subgroups, import multiple characteristics from a single CMM export. Append mode adds new data without re-uploading.

Histogram with Capability Overlay

Interactive histogram showing your measurement distribution against specification limits with normal curve fit. Linked to the control chart — select a date range and the histogram updates.

Why switch

AI Pattern Detection at 1/60th the Price

Enterprise tools charge $2,000+/year for AI-powered trend detection. SigmaResolve detects drift, shifts, and cyclical patterns at free during beta — with transparent statistical methods, not black-box claims.

Statistical Rigor You Can Verify

Control limits use AIAG SPC Reference Manual constants (A2, D3, D4, E2). Cpk calculations match Minitab to 4 decimal places. Every AI finding shows the statistical method used — because quality engineers don't trust black boxes.

Batch Visibility Across Part Numbers

Monitor 200+ characteristics on a single dashboard with Cpk sparklines and status indicators. Enterprise dashboards cost $325/month per user (InfinityQS). This one is free during beta.

No Sales Calls, No IT Department Required

Sign up, upload your data, get charts. Transparent pricing on the website. No procurement process, no enterprise onboarding, no waiting for IT to install software on a locked-down workstation.

Ready to try SPC Quality Control Charts?

Free during beta. Get early access.